Factory lost time, shift handovers and rejects
We take off your hands: logging stoppages, writing shift handovers, raising non-conformance reports and tracking rework across the factory.
You get: lost time shown by line and cause, a written handover for every shift and repeat defects traced, for your production managers and shift leaders.
Get a price for thisOr check first: Are we ready for AI?
The problem
We know the factory loses time every shift but we can't see where.
What is in this package
- Stop the factory making to an out-of-date drawing revision
- Forecast whether you have the people to deliver the work you are chasing
- Draft a bill of materials from approved drawings
- Produce a weekly factory and order book report for your leadership team
- Write the shift handover from operators' notes, machine data and the shift's output
- Raise NCRs from site, find the root causes and track them to close
- Build and update the factory production schedule against real capacity
- Capture shop-floor quality checks by tablet, photo or voice for every unit
- Give customers delivery dates the factory can actually meet
- Spot repeat defects from non-conformance and rework records
- Factory defect to closed non-conformance and supplier cost recoveredWhole process
- Track finished units in the yard and pick each load in site order
- Track each unit through the factory from station scans and sign-offs
- Turn the production schedule into material needs and draft orders
- Precast casting plan to inspected, tested and stocked unitsWhole process
27 more parts, which a call confirms.
We price a whole package as one build (our rule). A call confirms it.
What it needs to work
- Machine or line data, or consistent operator logging
- Station sign-offs
- Maintenance records
If those aren’t in place yet, you’ll hear that before anything gets built.
Who it’s for
- Manufacturers and suppliers
What would this cost for your team?
Answer questions about your company and how this work runs today. You see an indicative estimate of the hours back, what that time is worth and the price when you send your details.
Get a price for thisOr check first: Are we ready for AI?